I did not read your original post close enough. (Just wasn't listening

)
"
I still had the same problem. Bike pounded me on expansion bumps on the highway. girlfriend (passenger) too.
Once I cranked the preload all the way up and rebound only open 1/4 turn it rode like it should. Smooth as can be with both of us on the bike. We took back roads from northern Pa to northern NY for a whole day. Ride was superb.
I can not keep my rear shock preolad on LOW or the rebound on soft or the bike beats the crap outa me.
I took the rear shock out and am sending it to get a slightly stiffer spring.
Like I said earlier, Spring too soft, the compression valve in the shock works too hard making the bike beat me up. a little stiffer spring will make for a softer ride under those conditions.
I also have issiues with getting proper sag with a passenger and load. Bike is supposed to carry almost 500 lbs payload. When I put the "little woman" on and all our stuff, the bike sits 2" or 58 mm too low. More proof my rear spring is just too weak. We are no where near the 500 lb load limit.
Riding solo, no bags, the adjuster is on "Normal" Anything below that and I have too much sag. This is when the ride gets harsh, especially expansion bumps on the expressway.
I guess what I am saying is try 2 helmets and at least normal for damping.
Its costing me $110 plus shipping my shock to get a slightly stiffer spring.
David