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Thread: HEXHEAD TECH: Plastic Removal for 2005 R1200ST

  1. #16
    Honey Badger Semper_Fi's Avatar
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    Lift carefully and disengage the panel

    Please note that there are 3 tongue and groove locations which essentially clip in and retain the piece in place.
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    Last edited by Semper_Fi; 08-02-2010 at 05:17 PM.

  2. #17
    Honey Badger Semper_Fi's Avatar
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    Left (Clutch) side plastic removed
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    Last edited by Semper_Fi; 08-02-2010 at 05:20 PM.

  3. #18
    Honey Badger Semper_Fi's Avatar
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    Right (Throttle) Side Panel Removal

    Using a T-20 Torx remove the screw securing the windshield guide support cover
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    Last edited by Semper_Fi; 08-02-2010 at 07:12 PM.

  4. #19
    Honey Badger Semper_Fi's Avatar
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    Remove the indicated 5 T-25 screws and then remove the front top panel
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    Last edited by Semper_Fi; 08-02-2010 at 07:11 PM.

  5. #20
    Honey Badger Semper_Fi's Avatar
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    As on the clutch side - remove the lower panel first to access the balance of the retaining screws in the main panel
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    Last edited by Semper_Fi; 08-02-2010 at 07:10 PM.
    2011 R1200 GSA Smoke Grey Metallic Matt
    2009 G450X White
    IBA #35651
    Rogue Moderator

  6. #21
    Honey Badger Semper_Fi's Avatar
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    Remove the highlighted T-25's
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    Last edited by Semper_Fi; 08-02-2010 at 07:09 PM.

  7. #22
    Honey Badger Semper_Fi's Avatar
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    Again there is a T-25 located on the inside of the front panel located near the stancion
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    2011 R1200 GSA Smoke Grey Metallic Matt
    2009 G450X White
    IBA #35651
    Rogue Moderator

  8. #23
    Honey Badger Semper_Fi's Avatar
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    Unclip the side panel in a similar was as was done with the left side.
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    2011 R1200 GSA Smoke Grey Metallic Matt
    2009 G450X White
    IBA #35651
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  9. #24
    Honey Badger Semper_Fi's Avatar
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    That completes the removal process of the panels.

    For reassembly follow the steps backwards:

    - starting first with the "hanging" of the main panel and connecting it into its respective grooves.

    - second would be the bottom panels

    - third would be front top panels

    - last would be the windshield support guide covers
    2011 R1200 GSA Smoke Grey Metallic Matt
    2009 G450X White
    IBA #35651
    Rogue Moderator

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