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Thread: HEXHEAD TECH: Plastic Removal for 2005 R1200ST

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    Honey Badger Semper_Fi's Avatar
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    HEXHEAD TECH: Plastic Removal for 2005 R1200ST

    The articles, posts and comments in this tech section are posted by individual members and reflect their personal thoughts and experiences with repairing, maintaining, and generally working on motorcycles. This information may require specific knowledge and skills, may or may not be correct or current to model.

    The authors of information found here and the BMW MOA take no responsibility for ensuring the accuracy of any information (including procedures, techniques, parts numbers, torque values, tool usage, etc.), or further for any damage of any kind or injuries incurred or caused by anyone following the instructions or information found here.

    It is the duty of the individual to either assume the liability himself for responsibly using the information found here, or to take the bike or accessory to a Dealer or other qualified professional service.


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    This article, text and photos are Copyright of the individual authors and the BMW MOA, any copying or redistributing is permitted only by prior written authorization.
    Last edited by deilenberger; 05-02-2013 at 11:07 PM.
    2011 R1200 GSA Smoke Grey Metallic Matt
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    Honey Badger Semper_Fi's Avatar
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    Introduction

    The R1200ST is another Hexhead variant with a different set of plastic design for the fairing and side panels.

    This DIY will show how to remove those panels for servicing the bike.


    There are actually 3 main parts per side which need to be removed to have complete access to the bike.

    The tools you will need are the following:

    • T-20 Torx
    • T-25 Torx
    • 1/4 drive Ratchet
    • 1/4 drive speed handle (optional)
    • 1/4 drive extension
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    Last edited by Semper_Fi; 08-02-2010 at 04:44 PM.

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    Honey Badger Semper_Fi's Avatar
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    Left Side Plastic Removal

    Starting on the left (clutch) side for no particular reason.

    The overall process is:

    1. First remove the seats, driver and pillion (not shown)
    2. Remove the windshield guide slot cover
    3. Remove top front panel
    4. Remove the main left side panel
    5. Remove the lower side panel


    Repeat for the right (throttle) side
    Last edited by Semper_Fi; 09-19-2009 at 07:10 AM.

  4. #4
    Honey Badger Semper_Fi's Avatar
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    Using a T-20 torx remove the screws retaining the Windshield Guide Slot cover
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    Honey Badger Semper_Fi's Avatar
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    Remove the guide cover by pulling straight up
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    Last edited by Semper_Fi; 09-18-2009 at 02:59 AM.

  6. #6
    Honey Badger Semper_Fi's Avatar
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    Note that the screws for the Windshield Guide Slot covers are not regular machine screw thread but plastic thread forming as noted below
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    Last edited by Semper_Fi; 09-19-2009 at 06:04 AM.

  7. #7
    Honey Badger Semper_Fi's Avatar
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    Using a T-25 torx remove the two retaining screws for the top front left panel
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    Last edited by Semper_Fi; 09-19-2009 at 06:06 AM.

  8. #8
    Honey Badger Semper_Fi's Avatar
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    With a T-25 remove the indicated screw by the rear of the top front panel as shown
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    Last edited by Semper_Fi; 09-18-2009 at 03:10 AM.

  9. #9
    Honey Badger Semper_Fi's Avatar
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    Pull out the top panel
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    Last edited by Semper_Fi; 09-18-2009 at 03:20 AM.

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    Honey Badger Semper_Fi's Avatar
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    Before removing the main side panel you need to remove the very lower side panel as it is integrated into the other.

    Using a T-25 remove indicated screw
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    Last edited by Semper_Fi; 09-19-2009 at 06:11 AM.

  11. #11
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    Detail of the back side of the lower panel.

    Note the that there are two grommet panel
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    Honey Badger Semper_Fi's Avatar
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    Step 0ne - Remove Rider and Pillion Seat

    Step Two - Remove the lower bottom screws (T-25) of the main side panel as shown.
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    Last edited by Semper_Fi; 08-01-2010 at 02:55 PM.

  13. #13
    Honey Badger Semper_Fi's Avatar
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    Using a T-25 torx remove the two highlighted screws
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    Last edited by Semper_Fi; 08-02-2010 at 05:00 PM.

  14. #14
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    Remove the two highlighted T-25 on the top of the main side panel
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    Last edited by Semper_Fi; 08-02-2010 at 05:06 PM.

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    Right Side Plastic Removal

    Located on the inside lower portion of the panel near the intersection point with the fork tube is a T-25 securing the panel in place as shown below:

    Note - the line behind the mount is one of the lines coming from the oil cooler.
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    Last edited by Semper_Fi; 08-02-2010 at 05:10 PM.

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