View Full Version : 1985 K100RT with a progressive oil leak.
Roadhawk
08-01-2007, 10:39 PM
1985 K100RT, 66,000 miles
The leaks seems to weep slowly on the sides of the gearbox case (see photo), there is more of a leak on the bottom. After a long ride I will find one or two quarter-size dots of oil on the floor.
The concern is if this is a sign of worse problems to come. Anybody with experience with this type of a leak on the K100 will be greatly appreciated. I am guessing that it won't be fun, or cheap to fix.
Thanks for your help.
deilenberger
08-01-2007, 11:34 PM
Actually - very common, especially as the K's get older.
There is an O ring used to seal the shaft the clutch assembly fits on where the shaft comes out of the engine. This O ring gets old, hard and dried up with age, and you start seeing leaks like this. If you smell the oil - it should have basically no real odor to it - that's engine oil. If it smelled like sulfur - it would be tranny oil, but in this case - I'd bet a beer it's the O ring.
LUCKILY - this rarely ever causes clutch problems. The oil seems to make it's way out without soaking the clutch disk. What you should consider doing (or having done) is a clutch spline lube. That would be the time to take care of this O ring. You do 70% of the labor doing the spline lube - replacing the O ring takes about another hour if you dawdle.
Almost every K bike over 10 years old leaks some oil there - your bike is about 23 years old now - so a bit of incontinence is to be expected.
Roadhawk
08-02-2007, 01:41 PM
Oh man, K-Bike incontinence. Thank you for your insight.
I will try "O-Ring". If you have K-Bike incontinence, or better known as "KBI" ask your mechanic if O-Ring is right for you. Some side effects may be increased fun, riding without worry, dry garage floor, clean motor syndrome, less need to add oil, some riders experience a lighter wallet. Live to ride, ride to live with O-Ring.
Seriously, I'll see if the average schmuck like me can handle this operation.
Thanks again
jdiaz
08-02-2007, 07:41 PM
I just did this job with a buddy of mine on my K75 a couple weeks ago. Its about five hours work. I would also change the alternator rubbers and be prepared to change out the swingarm bearings as well, if they are original.
You will need to purchase the big o-ring, a new nut, six new washers for the clutch assembly (I would buy new bolts too), and the aforementioned clutch dampers and swingarm bearings.
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